How to Cut Compact Laminate Without Chipping
Precision and finesse—not force—are what make compact laminate cuts look professional. Ideal for installers, manufacturing teams, and workshop professionals, this post uncovers tried-and-tested strategies for ultra-clean cuts with no chipping:
- Shallow passes for spotless results — Start with a very light scoring cut—around 2 mm deep—then progress in small increments (e.g., 3 mm each) to avoid splintering, especially on visible edges. This stepwise approach significantly reduces chip‑out risk.
- Choose the right blade—and the right direction — Use a sharp circular plunge saw equipped with a high-quality triple-chip TCT blade for clean, industrial-grade cutting. Make sure the decorative side is facing down; this lets the blade exit through the back, protecting the visible surface.
- Edge-protection and scoring techniques — Apply masking or painter’s tape along the cut line on both sides. To further minimize tear-out, score the laminate lightly with a knife before cutting.
- Finishing touches matter — After cutting, smooth the edge with 240-grit sandpaper and chamfer it using a router bit or small sanding block. Optional: Rub linseed or chopping board oil onto the edge to seal and enhance the finish.
